Impact Idlers for Steel & Sponge Iron Plants

UGES impact idlers absorb high-energy shock loads at conveyor loading points in steel and sponge iron plants, protecting belts from damage caused by heavy iron ore lumps, sinter, and DRI discharge.

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Impact Idlers Key Specifications

Roller Diameter

108mm, 127mm, and 152mm rubber-ring impact rollers designed to absorb drop impact from heavy ferrous materials.

Rubber Ring Hardness

55-65 Shore A natural rubber rings with 15-20mm thickness for superior shock absorption at ore transfer chutes.

Trough Angle

20, 30, and 35 degree trough angles for stable material centering during high-impact loading of iron ore and sinter.

Bearing Type

6305 and 6306 heavy-duty bearings with high-temperature lithium grease rated for continuous operation near furnace areas.

Shell Construction

Heavy-gauge ERW steel tubes with press-fitted rubber rings spaced at optimized intervals for maximum energy absorption.

Impact Rating

Rated for drop heights up to 3 meters with material lump sizes exceeding 300mm typical in steel plant crushing circuits.

Industrial Applications

Blast Furnace Feed Points
Absorbing impact from iron ore and coke lumps discharged onto conveyors feeding blast furnace skip hoists and charging systems.
Crusher Discharge Conveyors
Protecting belt and idler frames at secondary crusher outlets where large sinter and ore fragments create extreme point loads.
DRI Plant Transfer Stations
Cushioning impact at sponge iron discharge points from rotary kilns where hot DRI pellets drop onto collection conveyors.

Customer Testimonial

We've been sourcing conveyor components from United Global Engineering Solutions for quite some time now. Their conveyor belt accessories, including industrial conveyor rollers and pulleys, have consistently met our quality and performance standards. We highly recommend them for all your conveyor system needs.
Ralph BaderThe Repeat Client
We worked with United Global Engineering Solutions for our conveyor needs, and the experience was excellent from start to finish. Their team understood our requirements quickly, recommended the right conveyor solution for our operations, and delivered quality industrial conveyor belts that made a real difference. Since the installation, our workflow has improved and day-to-day operations feel much more efficient. We’re grateful for their support and would gladly recommend them.
Nageshwar NaiduThe Satisfied Customer
We’ve worked with United Global on multiple projects, and their conveyor belts for food processing have made a real difference. What stands out most is their ability to customize solutions to our needs and deliver quality products on time. Their prompt service and cost-effective approach have made them a partner we can count on.
Shri Kanth ReddyThe Valued Partner
We’ve worked with United Global Engineering Solutions on multiple projects, and they’ve consistently delivered. Their conveyor belts for food processing have made a real difference for us, and we’ve appreciated how they tailor solutions to our specific needs. The team is responsive, the service is prompt, and the solutions are cost-effective without sacrificing quality.
Sharadha MohanThe Satisfied Manufacturer